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One day it was fine, and the next day, there was a 6" crack starting from the outside going inwards, bottom corner passenger side.

Man from Autoglass turns up and says it will be rust, and takes out the screen and it was indeed rust. There was a small area about 1" diameter under the glass that was rusting and the crack started there. Looking at the drivers side, something similar was starting there. So, the Autoglass guy is a real gent and says he can come back in 2 days, giving me chance to brush off the rust and get some zinc phosphate primer down before the new glass goes in.

So, I'm down £95 for the excess, but the new glass is so much clearer than the old glass when driving at night!
 
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